Cheap Double Cameras AOI Machine - Double rails online AOI EKT-VL-820 – Ektion

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Product Detail:  •One camera moving on XY direction, PCB transmitted by 2 conveyors. •The 1st track fixed, the 2nd,3rd and 4th track adjustable. •Applicable for various double conveyors production line. •Fully compatible and retaining features of the series-8 single conveyor AOI products.   Double Conveyor Online AOI: EKT-VL-820 Inspection system Application After stencil printing, pre/post reflow oven, pre/post DIP wave soldering, FPC, etc Program mode Manual programming, auto...


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Cheap Double Cameras AOI Machine - Double rails online AOI EKT-VL-820 – Ektion Detail:

Product Detail:

 •One camera moving on XY direction, PCB transmitted by 2 conveyors.

•The 1st track fixed, the 2nd,3rd and 4th track adjustable.

•Applicable for various double conveyors production line.

•Fully compatible and retaining features of the series-8 single conveyor AOI products.

 

Double Conveyor Online AOI: EKT-VL-820

Inspection system

Application

After stencil printing, pre/post reflow oven, pre/post DIP wave soldering, FPC, etc

Program mode

Manual programming, auto programming, CAD data importing

Inspection Items

Stencil printing: Solder unavailability, insufficient or excessive solder, solder misalignment, bridging, stain, scratch etc.

Component defect: missing or excessive component, misalignment, uneven, edging, opposite mounting, wrong or bad component etc. 

DIP :Missing parts, damage parts, offset, skew, inversion, etc

Soldering defect: excessive or missing solder, empty soldering, bridging, solder ball, IC NG ,copper stain etc.

Calculation Method

Machine learning, color calculation, color extraction, gray scale operation, image contrast

Inspection mode

PCB fully covered, with array and bad marking function

SPC statistics function

Fully record the test data and make analysis, with high flexibility to check production and quality status. Image and test data saved simultaneously

Components angle

Angle 0~359°flexible,min angular distance 1°

Min components

01005 chip、0.3 pitch IC

Optical system

 

Camera

5 million pix full color high speed industrial digital camera, 20 million pix optional

Lens resolution

10um/15um/18um/20um/25um, can be custom-made

lighting source

Annular stereo multi-channel color light, RGB/RGBW/RGBR/RWBR optional

Computer

CPU

Intel i7 3.40GHz

GPU

optional

RAM

16GB

HDD

1TB mechanical hard disk, SSD optional

OS

Win 7 64bit

Monitor

22 inch,16:10 (side sliding door)

Mechanical system

Moving and inspection mode

Stepping motor driving PCB auto-moving and width adjusting orbit; direction L-R or R-L optional; XY servo motor driving camera, double PCBA conveyor, width can be adjusted respectively.

PCB size

Both conveyor used:50*50mm(Min)~400*360mm(Max), single conveyor used: 50*50mm(Min)~460*650mm(Max), special size can be customized

PCB thickness

0.3~5.0mm

PCB weight

Max:3KG

PCB edge

3mm,special request can be custom made

PCB bending

Less than 5mm or 3% of  PCB diagonal length 

PCB components height

Top:35mm,Bottom:75mm. Can be adjustable and custom made

XY driving system

AC servo motor, precise ball screw

XY moving speed

Max:830mm/s

XY  accuracy deviation

Less than 8um

General parameters

Machine dimension

L1440 * W1000 * H1620 mm,

Power

AC220V,50/60Hz,2KW

PCB height from ground

900±20mm

Machine weight

700KG

Equipment communications

Smema

Air pressure

0.4-0.8MPa,can adapt electronic control to avoid pressure limit

Safety standard

CE standard

Environment temperature and humidity

10~35℃,35~80% RH (non condensing)

 

 

Optional function

Maintenance station system, offline programming system, SPC server system,bar code identification system

Machine characteristics
High-precision, full-color vision technology

Offline programming, offline debugging function

Jigsaw and Multi Mark (including Bad Mark function)

High-quality hardware configuration, simple and stable machine

Powerful SPC software function, real-time quality analysis

Multiple detection algorithm with high detection rate and low false positive rate

Automatic recognition of Barcode and OCR text recognition by camera

Can be used in multiple positions after printing, in front of the furnace, behind the furnace, etc.

Based on CAD data, automatically search component library to realize automatic programming

Remote control system connected via wired or wireless network

Strong performance
Strong performance

1. Deep learning technology + GPU processing technology, strong matching of black technology, ultra-high detection rate, extremely low misjudgment rate, and performance improvement of up to 70% compared with the previous generation.

2. More customized 140FPS ultra-high-speed camera + customized telecentric lens + fifth-generation composite tower-shaped LED coaxial light source, image capture and data transmission are as fast as lightning. Whether it is small component recognition, fuzzy silk screen recognition, high component recognition, you can see at a glance.

3. The new generation of products are smarter, simpler, more stable, and more user-friendly. The programming and debugging time is greatly shortened, and the efficiency is rising linearly.

4. The new generation of products breaks through the shackles of performance again, greatly reduces misjudgments, and reduces the workload of manual re-judgment, which greatly improves the control of one person and multiple lines. For example, the original one person can control four lines. 1 person controls 8 lines.

Intelligent Control Center
1 The cumbersome programming and debugging process has always been the main reason why engineers are tired of using AOI, and it is also the bottleneck of efficient production. Quick programming and quick change of models are symbols of high-end AOI. ALD7720S has a variety of fast programming modes. By importing CAD data, it can automatically link to public standards or specification templates to complete the program, quickly responding to the testing needs of new models. It can be applied to large, medium and small production modes and product types.

2 Based on the improvement of efficiency, in addition to the i-series processors and multi-threaded processing, the latest non-stop programming and debugging technology has been developed. Users can remotely complete the program optimization of multiple production lines without suspending the operation of the machine to achieve both detection and programming. Increase production capacity.

3 The maintenance station is connected with AO1 through the network cable and HUB. You can choose one repair station to one AOI, multiple repair stations to multiple AOl, and one repair station to multiple AOI modes to view the test results.

The AOI equipment will transmit the inspection data to Repair Station in real time during the production process. According to the operator’s judgment, AOI automatically sends OK and NG signals, which are sent to different TRAYs, so as to realize fully automated process control, and one person controls multiple lines.

双轨现场图 图形1-05 double-conveyor online AOI 820 online 1


Product detail pictures:

Cheap Double Cameras AOI Machine -
 Double rails online AOI EKT-VL-820 – Ektion detail pictures

Cheap Double Cameras AOI Machine -
 Double rails online AOI EKT-VL-820 – Ektion detail pictures

Cheap Double Cameras AOI Machine -
 Double rails online AOI EKT-VL-820 – Ektion detail pictures

Cheap Double Cameras AOI Machine -
 Double rails online AOI EKT-VL-820 – Ektion detail pictures


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Good quality comes to start with; service is foremost; organization is cooperation" is our enterprise philosophy which is regularly observed and pursued by our firm for Cheap Double Cameras AOI Machine - Double rails online AOI EKT-VL-820 – Ektion , The product will supply to all over the world, such as: Lahore , Victoria , Hamburg , Item have passed by means of the national qualified certification and been well received in our main industry. Our expert engineering team will often be ready to serve you for consultation and feedback. We are able to also deliver you with cost-free samples to meet your specifications. Ideal efforts will probably be produced to provide you the most beneficial service and solutions. Should you be interested in our company and solutions, please make contact with us by sending us emails or call us straight away. To be able to know our solutions and enterprise. ar more, you'll be able to come to our factory to see it. We'll constantly welcome guests from all over the world to our firm. o build business enterprise. elations with us. Please feel absolutely free to speak to us for organization. nd we believe we will share the best trading practical experience with all our merchants.
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    5 Stars By Julia from Sydney - 2017.09.09 10:18
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